
Understanding Musto Fabric Technology
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At the heart of exceptional outdoor gear lies cutting-edge technology designed to keep you comfortable, protected, and performing at your best. Our commitment to innovation means that every product is crafted with precision, combining advanced materials with intelligent design. Whether you’re navigating open waters, exploring rugged terrain, or embracing the elements, our technology ensures you stay dry, warm, and unrestricted.
Unmatched Protection Against the Elements
Harsh weather conditions demand gear that stands up to the challenge. Our high-performance waterproof fabrics provide superior protection from rain, wind, and sea spray without compromising breathability. This means you stay dry while allowing moisture to escape, preventing overheating and discomfort. Reinforced seams and durable finishes further enhance longevity, making sure your gear performs when you need it most.
Temperature Regulation for Maximum Comfort
From icy winds to scorching sun, your body’s temperature is constantly challenged by the environment. Our layering systems are engineered to help you maintain optimal body heat. Thermal insulation traps warmth while remaining lightweight, and moisture-wicking properties draw sweat away from your skin, keeping you cool and dry in high-exertion moments. Whether you're braving the chill or pushing through a heatwave, our gear adapts to your needs.
Ergonomic Design for Unrestricted Movement
Performance apparel should never hold you back. Our garments are designed with precision tailoring and stretchable fabrics that move with you, allowing unrestricted motion for sailing, hiking, and other outdoor pursuits. Thoughtfully placed reinforcements add durability in high-wear areas, ensuring long-lasting performance even in demanding conditions.
Sustainable Innovation
Technology and sustainability go hand in hand. We’re dedicated to incorporating eco-conscious materials and production methods that reduce environmental impact without sacrificing quality. By using recycled fabrics, water-repellent treatments free from harmful chemicals, and responsible manufacturing processes, we create gear that protects both you and the planet.
Understanding Fabrics: A Closer Look at Different Materials and Their Uses
OCEAN TECHNOLOGY
Musto's approach to ocean-ready gear is built on three core pillars:
- Decades of hands-on expertise—drawing from over 50 years of knowledge, our seasoned engineers, with up to 25 years of experience, craft gear designed for the harshest ocean conditions.
- Unmatched real-world testing—our gear is put to the test by elite sailors in some of the toughest races, including the Whitbread, Volvo Ocean Race, The Ocean Race, Vendée Globe, and Clipper Round The World Race.
- A 28-year partnership with GORE-TEX—as their preferred brand for fabric testing, we've helped advance waterproof membrane technology, setting new industry standards.
GORE-TEX PRO
Musto's HPX and MPX collections are built with GORE-TEX Pro, the most durable and performance-driven waterproof technology available.
This 3-layer fabric features a tough, 100% recycled polyamide outer, designed to resist water absorption and maintain a lightweight, dry feel.
With patented Gore Micro Grid Backer technology and solution-dyed lining, the fabric is not only more durable but also allows greater ease of movement. Its low denier backer enhances breathability while ensuring total waterproof protection. Certified Bluesign Approved.
BR2 PERFORMANCE
Offering a formidable 30K waterproof rating, BR2 Performance is engineered for serious offshore sailing, ensuring complete protection with fully taped seams.
Despite its strength, it remains highly breathable and durable, making it ideal for mid-range ocean crossings. A long-lasting, PFC-free durable water repellent (LDWR) coating further enhances protection against the elements.
GORE-TEX
GORE-TEX fabric delivers the ultimate defense against extreme weather. Fully waterproof, windproof, and highly breathable, it ensures you stay outdoors longer, no matter the conditions.
Its membrane, layered between an outer shell and inner liner, is structured with microscopic pores—20,000 times smaller than a water droplet yet 700 times larger than a water vapor molecule—preventing moisture from entering while allowing sweat to escape.
The result? You stay warm in cold weather and dry during intense activity.
THREE-LAYER SHELL
For long-lasting weather protection, three-layer fabrics provide a balance of durability and breathability. Ideal for extreme wet conditions, a three-layer hard shell jacket ensures you remain dry even in relentless rain.
This structure consists of:
- An inner layer reducing friction and protecting the membrane from wear
- A high-performance membrane ensuring waterproof breathability
- An outer fabric made of strong nylon or polyester for durability
TAPED SEAMS
True waterproofing requires more than just fabric—it means eliminating water entry points. Instead of needle stitching, technical outerwear utilizes seam taping to ensure complete impermeability.
This method uses a robust nylon cloth with a flexible rubber backing, sealing seams and reinforcing garment waterproofing, making it a crucial feature for heavy-duty waterproof gear.
FLEXLITE VAPOUR
Unlike traditional neoprene, FlexLite Vapour is designed to breathe. Its 1mm ventiprene structure promotes airflow, keeping dinghy sailors cool in hot conditions while offering insulation against cold water spray.
Made from post-consumer recycled materials, the FlexLite Vapour range also pioneers the use of water-based glue, supporting both performance and sustainability.
FLEXLITE ALUMIN 3
Designed for cold-weather dinghy sailing, FlexLite Alumin 3 offers the warmth of a thicker wetsuit in a lightweight, ultra-stretchy 3mm neoprene.
Its advanced 4-layer breathable construction includes an Alumin thermal backer that reflects body heat, ensuring superior insulation and comfort.
CORDURA® FABRIC
For unmatched strength and durability, CORDURA® fabric is engineered to resist abrasions, tears, and scuffs. It offers:
- Exceptional Durability
- High Tear Resistance
- Longevity in Tough Conditions
- Enhanced Comfort
SCHOELLER® FABRIC
Built to endure, Schoeller® fabrics extend the lifespan of Musto gear by providing top-tier durability and abrasion resistance.
Schoeller® Keprotec®—Blending CORDURA® and Kevlar®, this fabric is incredibly tough, resistant to abrasions, tears, and temperature changes.
Schoeller® WB-400—A highly durable softshell fabric offering 4-way stretch, breathability, and wind and water resistance.
PHOTOLUMINESCENT REFLECTORS
Sailing at night can be disorienting, but photoluminescent reflectors provide critical visibility. First introduced in Musto's offshore kit for the Volvo Ocean Race 2011-12, these reflectors store light energy during the day and emit a glow in darkness.
KEVLAR® FABRIC
Kevlar® is one of the strongest materials available, five times stronger than steel on a weight-for-weight basis. Musto integrates Kevlar® reinforcements in garments to increase durability and resistance to wear.
Kevlar® is an aramid fiber, meaning its molecular structure is exceptionally strong, creating a long-lasting, high-performance fabric.
PRIMALOFT® INSULATION
Developed for the U.S. military, PrimaLoft® insulation delivers unparalleled warmth while remaining lightweight and water-resistant—even when wet.
Its unique fiber structure captures heat within air pockets, maintaining insulation in wet conditions where other materials fail. With thermal efficiency equal to goose down, PrimaLoft® offers exceptional breathability and comfort in harsh climates.
POLARTEC® FABRIC
Polartec® provides lightweight warmth without bulk. Its fibers trap air for insulation while hydrophobic properties ensure quick drying, maximizing comfort in outdoor environments.
Polartec® Classic—The original fleece, offering breathable, fast-drying insulation in multiple weights.
Polartec® Power Stretch®—A flexible fabric with 4-way stretch, combining warmth with unrestricted movement.
Polartec® Power Dry®—Designed for moisture management, this fabric wicks sweat away, keeping you dry and comfortable.
PERTEX® FABRIC
Lightweight, windproof, waterproof, and highly breathable, Pertex® fabrics enhance comfort during high-intensity activities.
Pertex® Diamond Fuse—Utilizing interwoven diamond-shaped fibers, this fabric is exceptionally resistant to wear and tear, shedding water efficiently.
Pertex® Quantum Pro—A lightweight yet durable fabric offering superior water resistance and optimized insulation for extreme weather protection.
Gear Up with Confidence
Whatever your adventure, trust in the technology that’s been developed, tested, and proven to perform. Our relentless pursuit of innovation ensures you can push boundaries, embrace the elements, and focus on what matters most—your journey.